Rebatching Soap

 

I had quite a lot of a specific CP soap I had made in Sept-Oct, for Christmas. It wasn't selling at the market and I wasn't that happy with it, so I recently decided to rebatch it.  I thought the original soap turned out well, beautiful soap, nice scent, hard with a nice lather (same recipe I always use), but it doesn't sell nearly as well as my Healing Herbal soaps. 

I brought all of that particular soap home, planning to melt it down, add my own herbal essential oils to it, recolour and mold. I plan to add these soaps to my herbal soaps that sell well at the market.  

The very best way to redo soap is to grate it and add it to a new soap batch, like confetti soap, but I didn't have much lye and I didn't want to use it up rebatching this soap.  

I have rebatched soap before, years ago, but it had been a long while, so I did some research first. There are several methods of rebatching soap. I tried them all today. 

1) Melt it down in the slow-cooker. I tried that and it was not nearly fast enough. It sat in there all day long, barely changing at all.  

2) Boil in a double freezer bag. I did that one, as well. It is not nearly fast enough. It boiled for an hour and was just barely soft enough to knead hard. There's no way that I could add anything to it or even get it into a mold.

3) Oven method. At 180f it sat in the oven, covered, for an hour, just barely getting soft enough to knead hard, barely. 

4) In a pot on the stovetop, on low and on med. I tried both. The soap got somewhat soft, still in large clumps after 30 mins. I added some water to keep it from scorching, but it never did get soft enough to mix up.  

4) Microwave. Worked the best of all the methods I tried. Soft enough to add to and mold, pressing into the corners and edges as I went. After molding I added pressure, as well. I was only able to do enough for one rectangle mold at a time, in my 8 cup pyrex measuring cup, but it only took about 5 mins in total, stirring after about 1.5 mins each time. One rectangle mold makes ten 1" bars.

Next time I'm going to just go straight to the microwave and only do enough for one mold at a time. I have a lot to do, but it doesn't take long in the microwave. I sincerely wish I had just started there instead of wasting all the electricity to do the other ones first.  

Rebatched soap is thick and clumpy with bits in it, but I make rough "Homestead" soap so I'm ok with that. It's actually pretty smooth when cut, if pressed hard into the mold corners and edges and again from the top. 

This is the rebatched soap (left). It is Lavender, basil, Lemongrass, & Lilac. I think it turned out great! 

It smells nice too, sort herbal with lavender tones.  

 

Herbal Tea for Soap

 

Herbal tea for making soap tomorrow. It will sit here and steep overnight. I also use infused herbal fats, but I like to hit it with the teas form fresh herbs, as well. This one is sage, comfrey and yarrow, one of my best selling soaps.

 

Making Salve for Spring

  

 

I made bug bite, skin healing salve ready for spring! It's just around the corner. The days are already getting longer! It's the dark I don't like. I can take the snow and cold, I just want more sunshine. I'm excited waiting for the summer days when I can work in the garden at 4am in total daylight! 

It's made with plantago, purslane, and yarrow. I collected these three last summer and dried them, ready to make salve in wintertime. I have herbs frozen, as well. I use those to make tea for soap. I also use herb infused oil for soap, giving it a double dose of herbs.  

This salve will be good for all bug bites and stings, eczema, rashes, and other skin ailments. I made a large jar of it for family use. I'm not sure I"ll be selling it at the farmer's Market this year. That's still under consideration. 

Making Soap

It's not just food that I "cook" in my kitchen, I make soap, as well! I make a LOT of soap. It's a fun and creative outlet! 

These are some of the soaps that I now have for sale. Lavender, Peppermint, Rose, Honey-Vanilla, Wild Boreal Fruit, Coconut, Honeydew, Strawberry, Raspberry. I plan to make many, many more, some very creative landscape soaps and some "soap-on-a-rope" for showers. I am also making soap with tea tree and healing herbs for acne and skin problems and some turmeric soap for healing and cancer fighting. I hope to have all of these ready for the Christmas Craft Fair next month. 

I sell all my soap at the Fort Nelson Farmer's Market, open every Saturday, all year long. I also plan to be at the Fort Nelson Christmas Craft Fair, November 22. If you are in this area, or passing through on your way to Alaska and parts north, stop into the Farmer's Market. Contact me for directions. You can also contact me directly through email and pick up directly from me. I also take orders to make a special soap just for you with a 10 bar minimum. My soap prices range from $4-$6 for each bar, depending on size and type, etc. 

Soap for The Christmas Fair

 

  

Northern Lights Soap

I make soap from scratch with no chemical hardeners, no chemical preservatives and no chemical sudsing agents. I don't use SLS (Sodium Laureth, -al Sulfate). My recipe makes plenty of great lather without it. Most "Melt-and-pour" soaps contain these chemicals. That's one reason I decided to make it from scratch myself. I know what goes into it. I started making my own soap because the commercial soap made my skin so dry. It became a problem that I have not had since I switched years ago. I will never go back to using commercial soap! Homemade soap contains a lot of glycerine that good for your skin, plus my soap has goat's milk, olive and coconut oils!

 

Part of my Aging Soap Collection

I am making soap for the Christmas Craft Fair. It's November 22, 2025, so I have about another week to make CP soap and have it aged 4 weeks, just in time for the Fair. I'm making CP soap every morning now. I will be making HP soap closer to the date, since it only needs to age about 5 days. 

I have two sizes of soaps: Small and Large. I plan to sell the small ones for $4 and the large ones for $5.  

I plan to make more herbal healing soaps, as well. I have chamomile-turmeric and also tea tree-yarrow-eucalyptus for sale at the Farmer's Market now. It's selling well so I will be making more of the same before the Christmas Craft Fair. The ones at the Farmer's Market are "soap-on-a-rope". They can be hung to keep them dry! I don't know if people are buying them because of the rope or because of the herbs. Some of them have the rope knot embedded in the soap bar and some have a hole through the middle with the rope going through the hole and knotted. I prefer to make them with the hole in the middle so customers can remove the rope if they so desire. 

I made this soap today. It's still in the mould. I'll cut it tomorrow. The inside is white with the dark rusty red and light sage green swirl. If it's red and green enough, it'll look like Christmas but I think the red will be too rusty and the green is the wrong shade for Christmas. I was originally going to make Christmas soap but I know from experience that a true red in soap is very hard to get. Mine has always turned out too orange a red to use for Christmas. I might add more fall colours to the top, just a few drops here and there when I make more soap tomorrow... maybe. I'll have to see how it looks when it's cut. 

This is my large size soap mould. The next one is my small size soap mould. 

Small Soap Mould

This is one of my small soap moulds. I have six of these and I like them. They are a good place to put overflow soap. One of these is honey soap. I have a honey soap mould that makes octagonal soaps with a bee on top. I filled it with honey soap this morning and had this small amount of soap left over. Just enough for this one small honey soap. Perfect! Bubble wrap makes it look like honeycomb!

I have a butterfly mould, as well, and a lot of butterflies for upcoming soaps. I also have an undersea mould. Some pieces you see here. I have a few various moulds that I have collected over time from several different sources. Some from garage sales! 

 

These smaller pieces don't always go into the small soaps. Some of them get put on top of the large soap bar.  I have large soaps with the seashells and seahorses on top, as well. 

 

 

 

 

I have small soaps for sale at the Farmer's Market now. Vanilla-Honey, Lavender, Peppermint, Coconut, Honeydew, Strawberry, Raspberry & Rose. I'll have these at the Farmer's Market along with the larger, fancier ones. 

 

 

I will be making soap again tomorrow morning. Hmmmm... I wonder what soap I should make next?

 

Making Salve with Dried Herbs

The first step is to infuse oil with the dried herbs. You can use any kind of oil that comes from plants or animals, (olive, almond, sunflower, canola, coconut - although coconut oil melts at 72 degrees F - warm room temperature, so I don't use it for salve. It would be constantly melted unless you kept it in the fridge.) - no mineral oil or petroleum products. 

There are several ways to do this. The easiest way is to fill a glass jar 1/3-1/2 full with dried, ground herbs. Fill to the top of the jar with oil, stir it well, use a tight lid, put in a warm place like a south facing windowsill, on top of your fridge, etc. and shake whenever you walk by. Open daily to stir and let some air in. Leave this for 4-6 weeks. If you want to do this faster you can use a slow cooker. Use jars that fit in your slow cooker with the lid on. Set the jars with lids on, full of herbs and oil, into the slow cooker and fill it 3/4 full with hot water. Cook on low for minimum 5 days, 7 days is better. Take the jars out every day, set on a towel, remove lid and stir. Put the lid back on and return them to the slow cooker. When all jars are out of the slow cooker, add more very hot water so it doesn't dry out. You will have to keep adding water to the slow cooker as the days go by. Just make sure the jars are out of it and it's hot water you are adding. You can turn it off over night so it's not cooking when no one is there to keep an eye on it. Mine goes off and on during the days when I'm cooking herbs. Be very careful handling the jars. They are HOT. Don't handle them with your bare hands. For faster infusion, you can use a steamer. I use the slow cooker method most of the time. When the 5-7 days are finished, strain the herbs. Toss out the cooked herbs. There is nothing left in them of any use. I use a little metal strainer with a coffee filter in it, set on a bowl or a wide mouth jar, to strain the oil. When you have clear, strained, herb infused oil, it's time to add the wax. 

 

You can use beeswax, soy wax or paraffin. All work equally well. I prefer to use soya wax for this purpose. Beeswax is becoming a non sustainable resource. I save my beeswax for lip balm. After straining the oil, you will need to reheat it to melt the wax. I reheat the herb infused oils in the microwave, without the metal lid. A small jar of oil takes about 2-3 minutes to get hot enough in the microwave. You can also set the jars in a double boiler on the stove to heat. If the wax is just not melting, the oil is not hot enough. Do not leave oil heating unattended and do not over heat it. It should be just hot enough to melt the wax within a few minutes of stirring. When the oil is hot enough, add the wax and stir until dissolved. I use 100g of wax added to 400g of oil for salve. You can adjust this for your own preferences. Less wax makes a softer, oilier salve. When the wax is fully melted in the oil, pour it into your clean permanent containers and put the lid on. Leave them sitting still for a few hours as the salve cools and hardens.

I have a slow cooker that I use only for infusing herbal oil. The oils leak out slightly and the slow cooker will get a coating of cooked oil with little use. I wouldn't use it for food. You can often pick up an old slow cooker at the thrift store. I have three, one for herbal oil infusion, one for making soap and one for food. 

My Bug Bite Salve herbs: purslane that I grow myself, plantain, yarrow, calendula, sow thistle. 

 

My Pain Salve herbs: willow bark, wild lettuce, peppermint, lavender, chamomile, spruce, cloves, cayenne 

My Healing Salve herbs: calendula, cayenne, cedarwood, chamomile, clover, lavender, rose, feverfew, horsetail, lemongrass, peppermint, rosemary, sage, spruce, sow thistle, yarrow (You don't need all of these herbs. Use what you can get where you are.) 

My Anti-Fungal Salve herbs: Usnea, Lavender, Spruce, Tea Tree, Peppermint My Nail and Cuticle Salve Recipe: Horsetail, usnea, lavender

Processing Herbs for Salve and Soap

My next post will be "How to make your own salve". I'm just covering the herb drying and processing here. First gather the herbs you want to use. This is what grows here that I use: plantain, dandelion leaves, horsetail, sow thistle leaves, yarrow leaves, calendula whole blossoms, lavender, rose, spruce, lemongrass, rosemary, peppermint, clover (white and red flowers and leaves), cayenne (from the grocery store), goldenrod, fireweed, stinging nettle, thyme, oregano, ground ivy (also called creeping Charlie), usnea (also called "old mans beard" lichen, grows hanging from trees at the river, has elastic thread inside), chamomile (I use wild, also called pineapple weed. It grows all over my driveway.) 

You don't need to use all of these herbs. Try whatever mix you have handy and can forage. All of these have healing, anti-inflammatory and anti-bacterial healing properties. I also use purslane and feverfew, which I grow myself. I consider the plantain important, but it's everywhere. The usnea is an important anti fungal herb, as well. You might, possibly, want to do an allergy test with some of these, just to make sure you aren't making a salve that you react to. If you are unsure of something growing, google it or take a close clear photo and ask online what it is. I enjoy gathering, drying and working with herbs. I like handling them, smelling them, sitting outside in the sun picking them. To me, it's fun. It's relaxing and my house smells wonderful with all these herbs drying everywhere. I try to leave long stems on the leaves or cut whole small branches so I can gather at the ends and hang somewhere. 

I dry small pieces in a single layer on a paper towel, turning every few days. You can dry them quickly in your car on a sunny day and your car will smell marvelous. You can dry them in the oven on a very low setting. Some people dry them in the microwave, however, they need to be half dry before microwaving or it will spark and start a fire. I guess some strong herbs have too much iron and mineral content for the microwave. (Believe me, it can happen, I know...) I think it's best to just leave them out of the microwave altogether. I usually use tin ties to tie bunches to a clothes hanger and hang it up. (No, I didn't put tin ties in the microwave, lol.) 

Stick a small piece of paper on the hanger with the herbs to label then. Sometimes it's hard to tell what they are when they are dry. I have hung herbs from hooks on the wall, on the ceiling fan, from curtain rods, from wires strung under the porch roof, from lamps, shelves, just about everywhere I could hang them. If you have herbs hanging, you will need to tighten the ties every day. As they dry, they shrink and fall out. If your floor is clean and you don't have cats and dogs that like to eat everything green, you can just tie them up again, but I think it's probably best to just tighten them daily at first. Also hang them high enough that your dogs and cats can't reach them. My cats LOVE horsetail. You can also tie them in paper bags, to keep out dust and insects and the bags will catch them as they shrink and fall out of the ties. 

If you can score large screens, you can make screen shelves on the deck with bricks and screens. That has worked well for me in the past but squirrels and mice can get them. You can also dry them on, and wrap them in, curtain sheers instead of screens and paper bags. They catch even the tiniest pieces. Good for drying seeds, as well. 

I usually give herbs about two weeks to dry very, very well and that's important. Everything that goes into the salve has to be completely dry, no moisture at all! If there's one drop of moisture in it, it will grow mold and go bad quickly. When the herbs are very dry, I crumble and grind in my spice grinder, if they need it. Some, like usnea. are so fine that they don't need it. I then put them in labelled glass jars. Any clean and very dry glass jar will do. Pickle jars work well. They will keep dry like this for years, until you are ready to make the salve. 

You can spend your summer collecting and processing the herbs, then make the salve in the winter.